Automatic whole toothpaste and toothpaste tube production filling and packaging line

Automatic Toothpaste&Toothpaste Tube Making Line1. ZG-300 Vacuum Paste Making Machine(10L-2000L)The vacuum machine produced by our company is widely used for manufacturing paste-like products of toothpaste, cosmetics, foods and chemistry industry, etc. This equipment includes paste machine, pre-mix boiler, glue-water boiler,

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Automatic Toothpaste&Toothpaste Tube Making Line

1. ZG-
300 Vacuum Paste Making Machine(10L-2000L)
Automaticlly Whole Toothpaste and Toothpaste Tube Producing Filling Packaging Line

The vacuum machine produced by our company is widely used for manufacturing paste-like products of toothpaste, cosmetics, foods and chemistry industry, etc. This equipment includes paste machine, pre-mix boiler, glue-water boiler, powder material hopper, colloid pump an
d operation platform.

 
B·ZG-300L Paste Making Machine
          ItemQTYPlace of OriginTech. Data
electromechanical equipmentVacuum Pump1Nantong2S-120-4KW(Water ring type)
(Fast Stirring)Motor2ShanghaiY112M-4  4KW 1400r/min
(Hair Glue)Motor2ShanghaiY90L-6 1.1KW 910r/min
Cycloidal pin wheel reducer1JiangsuBLY22-43-3kw
Colloid transport pump1 SG3012 Pressure 3kg/m²
Hydraulic cylinder1 Y90L-4
(Powder hopper)Reducer1 WB120-LD-59-1.1KW
Sheet metal processingItemQTYMaterialThicknessflangeRemark
Main PotInner-layer3046mm2pcsAllowable working pressure:container-101.3KPa  Sleeve-304KPa
interlayerA35mm 
Outer layer3043mm Total Power: abt.25KW
 Glue potBody3043mm  
Power HopperOuter 3043mm  
304Φ25×1round tube 
Platform aluminum plate3043mm  
OtherPlatform aluminum plate3mmCase
304
  
 Scraper PTFE10mm  
Unit parameter Real CapacityWorking CapacityTank Size
Main Pot300L300LΦ800×600
Glue Pot150L100LΦ500×500
Powder Hopper200L200LΦ650×500
Total Height(after Column Up)3500mm 
 

2. B.GLS-III Automatic Laminated Tube Making Machine(ABL and PBL)
Mold Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60
Automaticlly Whole Toothpaste and Toothpaste Tube Producing Filling Packaging Line

2.1 Introduction:
This machine can make Aluminum-plastic tube and Plastic tube.
The B.GLS-III model aluminum-plastic laminated tube machine is successfully researched and developed by our company through absorbing internationally advanced technologies on the basis of the first generation tube machine. The machine is mechanically, electrically and pneumatically integrated. Compared with other products of its kind at abroad, it has such features as low investment, high efficiency, low energy consumption, easy operation, stable performance, simple maintenance, etc.
B.GLS-III Aluminum-plastic laminated tube machine uses aluminum-plastic laminated sheets and full-plastic laminated sheets as the materials and adopts high frequency welding technology for producing various specifications of laminated tubes. The products produced are featured by flat and firm weld seams, precise and beautiful cutting etc.
By adopting the device of sheet replacement without machine stopping, it is featured by the highest sheet utilization rate, the lowest labor intensity, safe use, etc.
B.GLS-III Aluminum-plastic laminated tube machine unit is mainly composed of automatic unwinder, connection platform, automatic edge cutting device, automatic deviation correcting system, automatic forming device, high frequency welding device, vertical and horizontal dragging devices, automatic control and tracking rotary cutting device, man-machine interface control system, etc.
The machine has been granted 6 national patents with patent numbers 02219950.0; 002119963.7; ZL200520077446.0; ZL200620071770.6; ZL200520077451.1;ZL200520077448.X; ZL200520077447.5.

 2.2 Main Parameters:
Machine main motor power2.2 kw
Cutter motor power1.0kw
High frequency welding power2 kw
Other welding power0.5kw
Input power supply380(220)V/50Hz
Max.production capacity150pcs/min
Dimension(L*W*H)4810*870*1700mm
Weight3000(kg)
 
2.3 Part List
NameModelQuantity
(Set)
Remark
High frequencySP-15B1 
Air pumpXB-370  370W/380V1 
Three-phase dry transformerMode: S6  Volume: 2KVA  380V/220V1Shanghai People Electric factory
Servo motor 1KW2Panasonic
Servo motor controller 2Panasonic
Touch Screen
( HMI)
PWS6A00T-PE 24VDC/1.25A1Taiwan QuanYi Electric(HITECH)
Adjustable motor of the speed of exit tube YN90-40    40W1 
 The color adjustable speed motorYN70-201VTV Motor
Rotary encoderE40S6-2000-3-1-241Autonics, made in Korea
Gear reducer motorCH2200 -20 Power 2200W,
Speed ratio 20, 380V
1Chengbang Precision industry Co. (Taiwan)
Gear reducer motorCH400-10  Power 400w,380V
Speed ratio 10,  Output shaft diameter 22
1Chengbang Precision industry Co. (Taiwan )
 
 
3. B.GLS-IV Aluminum-Plastic Tube Making Machine(ABL TUBE)
Mold Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60

Automaticlly Whole Toothpaste and Toothpaste Tube Producing Filling Packaging Line

3.1 Introduction
B·GLS-IV Tube Machine is successfully researched, designed and manufactured by us with the advanced technologies home and abroad on our tube machine of the second generation. Together with mechanical, electronic and pneumatic technologies, the B·GLS-IV is high automatic. Compared with the machines of the same kind home and abroad, it boasts of lower investment, higher productivity, lower consumption, easier operation, automatic warning on failures, non-stopping roll re-feeding, accurate position of rotary cutting, easier maintenance and more stable performance. With the high frequency welding and the aluminum-plastic laminated material, it can produce laminated tubes of all specifications with smooth and firm welded seam. Its accurate cutting makes the tubes the same length. It can be combined with our B·ZT-III automatic shoulder-injecting machine to become an automatic tube production line that is scientific and reasonable in working in high speed and producing well products. It has the advantages of high utilization, lower labour intensity, more safety, etc. over the domestic tube machines used now.
This machine is mainly composed of automatic roll-releasing device, connecting platform, storing case, automatic margin-cutting mechanism, automatic tube-forming device, high frequency welding mechanism, vertical and level traction devices, automatic tube-feeding mechanism, automatic synchronous revelling cutting mechanism and computer control system. It has awarded the national patent, and the patent number is 02219950.0. And the patent number of its high frequency welding device is 002119963.
 
 3.2 
Main Parameters
Power of The Main Machine2.2KW
Power of The Cutting Device2.0KW
Power of High Frequency Welding15.0KW
Other Powders of Welding1.50KW
Power Supply380V/50HZ
Most Productivity130pcs/min
Dimension4810×850×1700mm
Weight2500kg
 
3.3 Main Part List
NameModelQuantity(Piece)Brand/Manufacturer
High FrequencySP-15B1 
Air PumpXB-370  370W/380V1 
Three-phase TransformerModel:S6  Volume:2KVA  380V/220V1Shanghai Zhenhua Transformer Manufacturing Co., Ltd.
Servo Motor  1KW3Panasonnic
Servo Motor ControllerMDDHT3530E3Panasonnic
Touch Screen HMIPWS6A00T-P1Taiwan QuanYi Electric(HITECH)
The output tube speed motorYN90-40    1VTV Motor
Colour code adjustable speed motorYN70-201VTV Motor
Rotary encoderE40S6-2000-3-1-241Autonics, made in korea
Gear reducer motorCH2200 -20
 
1Chengbang Precision industry Co. (Taiwan )
Gear reducer motorCH400-10  
 
1Chengbang Precision industry Co. (Taiwan )
Gear reducer motorCH400-5  
 
1Chengbang Precision industry Co. (Taiwan )
Web correcting control systemMWG61-LM1Italy Re
 
  

4.B·ZJ-III Automatic Shoulder Injecting Machine for Round and Oval Shoulder
 Automaticlly Whole Toothpaste and Toothpaste Tube Producing Filling Packaging Line

4.1 Introduction
B·ZJ-III Automatic Shoulder Injecting Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. Its all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, it can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm.
This machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mold separating device, automatic tube-releasing device , automatic material-feeding device and cushion container.
The main two parts of this machine have been awarded the national patents
The plastic-injecting device, patent number: ZL 2004 2 0027317.6
The mold turning and fastening device, patent number: ZL 2004 2 0027315.7
 

4.2 Main Technical Parameters:
Power Supply380V
Power19.8kW
Air Pressure≥6Bar
Air Consumption≥0.5m3
Dimensions3330×2250×3400mm
Tube  DiameterΦ16-Φ50mm(Round)Φ22-Φ50mm(Oval)
Tube  Length55-210mm
Productivity40-60pcs/min
Weight4500kg
 
4.3 
Main Part List
NameModelManufactor
TransducerBFV00042DKPanasonnic
PLCAFPX-C60TPanasonnic
PLCAFPX-DA2Panasonnic
PLCAFPX-EFP0Panasonnic
PLCFPO-TC4(AFPO420) 
Servo MotorMDMA202GCG/2KWPanasonnic
Servo DriveMEDHT7364/2KWPanasonnic
Servo MotorMDMA102GCG/1KWPanasonnic
Servo MotorMDDHT3530/1KWPanasonnic
Main Pneumatic elements(cylinder, magnetic valve) SMC(Japan)
Linear slider bearings, Lead rail HIWIN(Taiwan)
Extrusion molding screwφ32Zhoushan Jingye screw manufacturing factory
Reducer Jie Brand(Hangzhou)
Gear reducing motorCH200-  1:10  HorizontalChengbang Motor (Taiwan)


5. B.ZJ-II Shoulder Injection Machine
 Automaticlly Whole Toothpaste and Toothpaste Tube Producing Filling Packaging Line

5.1 Introduction
Double-mold alternate forming is adopted with high working efficiency. Screwing pre-plasticization, fixed and limit feeding, and full-hydraulic fast&slow mold closing are adopted. It has such advantages as high mold clamping force, smooth mold movement,electric interlocking, smooth and beautiful injection head, good safety and reliability, small floor space, easy mold assembly and disassembly,etc.
Shoulder-injection mold: diameter of tube is 12.7mm-60 mm with oval and round shapes. Design and manufacturing can also be made according to customer requirements. Thread shapes can also be designed and manufactured according to customer requirements.
 
5.2 Main Technical Parameters
Machine Main Motor Power5.5KW
Heating Power3.5KW
Injection Weight63cm3
Power Supply136MPa
Mold Locking Power400KN
Mold Opening Power100KN
Max.Production Capacity22-24pcs/min
Dimension2300×1700×2800mm
Weight1300kg
 
6. B.ZFG -II Top sealing and capping machine
 Automaticlly Whole Toothpaste and Toothpaste Tube Producing Filling Packaging Line

6.1 Introduction
This machine is suitable for opening the hole in the head of plastic or aluminum-plastic laminated tube which is hermetic, and sealing the hole with aluminum foil, then capping the tube finally. It includes three functions together.
This machine is an ideal machine for the tube manufacture plants. It uses the advanced PLC control and screen-touch interface programs, and the servo electric drive can keeps pinpoint. It also enjoys firm structure, widely usage, high speed and stable operation. Accurate holing, attractive sealing and precise capping are all the advantages of the machine.

6.2 Main Parameters
1Power Supply380V, 50Hz
2Power 3.5kw
3Air Supply0.5MPa
4Air Consumption0.8m3/min
5Productivity60 pcs/min
6Foiling Precision99%
7Capping Precision99%
8Tube DiameterФ19~Ф50mm
9Thickness of Aluminum Foil0.008~0.01mm
10Dimension(L×W×H)2200×2000×1800
11Weight 850kg
 
6.3 Main Part List
NameModelRemark
Gear reducer motorCH-4  1:20  1500W, 220/380VTaiwan
Servo motorMHMD042G1UPanasonnic
Adjustable speed motorYN90-90, 90W, 220V (Vertical)50Hz/60Hz,1300/1600r/minVTV Motor manufacture Co.,LTD
Adjustable speed motorYN90-20, 20W, 220V (Vertical)
Touch screenDOP-A57BSTD 
Globoidal cam protractorRHH110F-8-120 left-handedShandong
SakersCustom madeShanghai Qigang
The main pneumatic components  
 
7. B.SJ-1080 Cap Making Machine (160g)
Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)
 
7.1 Introduction
Injection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling  water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously. 
 
7.2 Main Parameters
Model       B·JS1080×1
Injection Unit  A      B       C
Screw Diameter      mm  34     36      40
Screw L/D Ratio     L/D  22.2    21     18.9
Shot Size(Theoretical) cm3  147    165     204
Injection Weight(g)      ps  134    150     185
Injection Weight(oz)      ps  4.7     5.3     6.5
Injection Rate        g/s  85      95     110
Plasticizing Capacity  g/s  14      16      20
Injection Pressure     Mpa  205     183    148
Screw Speed         r/min200
Clamping Unit 
Clamp Tonnage      KN1080
Toggle Stroke        mm340
Space Between Tie Bars mm375*375
Max. Mold Height     mm380
Min. Mold Height     mm150
Ejector Stroke        mm100
Ejector Tonnage      KN33
Other 
Max. Pump Pressure   Mpa16
Pump Motor Power    kW11
Heater Powder        kW5.9
Machine Dimensions(L*W*H) m4.2×1.3×1.75
Machine Weight(Appoximat) t3.25
 
8. B·GFN-100 INNER-HEATING FILLING & SEALING MACHINE
  
8.1 Application and performance
The machine is widely used for filling, sealing and batch No.Printing of products packaged by aluminum tubes in cosmetics, toothpastes, medical ointments, food, shoe polishes, adhesives, etc. According to customer requirements, the machine can realize dual-use filling of liquid and ointment materials through special design and special filling device. The machine can be used independently and can also form a production flow line with other requirement such as the automatic packaging machine and etc.
 
8.2 Features
  1. The main driving adopts full mechanical structure with stable running, low noise, and convenient operation and maintenance.
  2. Equipped with automatic tube dropping box, automatic tube feeding, double-head filling, automatic color code aligning, automatic tube discharging
  3. Hot air inner heating, hot air heating from tube inner wall, no damage to tube surface tissues, beautiful sealing, especially suitable for sealing full-plastic packaging tubes
  4. Automatically adjusted filling volume, no filling in case of no tube, PLC control, electrical buttons operation
  5. Equipped with organic glass dust cover
  6. Irregular shape sealing(optional)
  7. Wire drawing preventing or leakage preventing filling head(optional)
  8. Storage barrel liquid level control and alarming system, automatic feeding(optional)
  9. Provided with mixing storage barrel(optional)
  10. Provided with heating storage barrel(optional)
8.3 Main Technical Parameters
TypeB.GFN-100
Power Supply380(220)V/50Hz
Power9 kw
Air consumption≤0.2 m³/min
Filling Volume10-180ml(max240g)
Volume Precision±1.5%
Max. Production Capacity80-100pcs/min
Filling at one time2pcs
Tube Size19-40MM
Dimension(L*W*H)2480*1200*2190MM
Weight1300KG
 

9 B.GFN-502 Inner-heating filling and sealing machine
 
9.1 Application
B.GFN-502 Inner-heating filling and sealing machine is widely used for filling, sealing and batch No.Printing of products packaged by aluminum tubes in cosmetics, toothpastes, medical ointments, food, shoe polishes, adhesives, etc. According to customer requirements, the machine can realize dual-use filling of liquid and ointment materials through special design and special filling device. The machine can be used independently and can also form a production flow line with other requirement such as the automatic packaging machine and etc.
 
9.2 Features
  1. The main driving adopts full mechanical structure with stable running, low noise, and convenient operation and maintenance.
  2. Equipped with automatic tube dropping box, automatic tube feeding, double-head filling, automatic color code aligning, automatic tube discharging
  3. Hot air inner heating, hot air heating from tube inner wall, no damage to tube surface tissues, beautiful sealing, especially suitable for sealing full-plastic packaging tubes
  4. Automatically adjusted filling volume, no filling in case of no tube, PLC control, electrical buttons operation
  5. Equipped with organic glass dust cover
  6. Irregular shape sealing(optional)
  7. Wire drawing preventing or leakage preventing filling head(optional)
  8. Storage barrel liquid level control and alarming system, automatic feeding(optional)
  9. Provided with mixing storage barrel(optional)
  10. Provided with heating storage barrel(optional)
9.3 Main Technical Parameters
TypeB.GFN-502
Power Supply380(220)V/50Hz
Power5.5 kw
Air consumption0.6-0.8 MPa
Filling Volume15-60ml60-120ml120-200ml
Volume Precision±3%±2%±1%
Max. Production Capacity20-50 pcs/min
Tube Size16-50MM
Dimension(L*W*H)2200*930*2200MM
Weight650KG
 
9.4 Configuration List
NameModelQuantityManufacturerCountry
Frequency transformerVFD-M    1.5Kw1 Piece Taiwan
PLC 1 Set Taiwan
Color sensorR55CG11 Piece America
pneumatic component 1 Set Taiwan
Three phase asynchronous motorY90L-4 1.5kW/380V  horizontal type1 PieceJiangsu NantongChina
Air pumpXB-370 /380V1 Piece  
ReducerWPS60  1:10  A direction2 Pcs China
Temperature ControllerDTB4848VR1 Piece Taiwan
Filling servo motor1kW  Single-phase 220V1 Piece Taiwan
Color of servo motor200W  Single-phase220V1 Piece Taiwan
EncoderE40S6-2000-3-1-241 Piece Taiwan
HeaterLeister 3000W/220V1 Piece  
     
 

10 B·GFN-301 INNER-HEATING FILLING & SEALING MACHINE
 
The machine is widely used for filling, sealing and batch No.Printing of products packaged by aluminum tubes in cosmetics, toothpastes, medical ointments, food, shoe polishes, adhesives, etc. According to customer requirements, the machine can realize dual-use filling of liquid and ointment materials through special design and special filling device. The machine can be used independently and can also form a production flow line with other requirement such as the automatic packaging machine and etc.
 
10.1 Features
  1. Equipped with automatic tube dropping box, automatic tube feeding, automatic color code aligning, automatic tube discharging
  2. Hot air inner heating, hot air heating from tube inner wall, no damage to tube surface tissues, beautiful sealing, especially suitable for sealing full-plastic packaging tubes
  3. Mechanically adjusted filling volume, no filling in case of no tube, PLC control, electrical buttons operation
  4. Touch Screen (optional)
  5. Irregular shape sealing(optional)
  6. Wire drawing preventing or leakage preventing filling head(optional)
  7. Storage barrel liquid level control and alarming system, automatic feeding(optional)
  8. Provided with mixing storage barrel(optional)
  9. Provided with heating storage barrel(optional)
10.2 Main Technical Parameters
TypeB.GFN-301
Power Supply380(220)V/50Hz
Power4.2 kw
Air consumption≤0.6m³/min
Filling Volume15-60ml60-120ml120-200ml
Volume Precision±3%±2%±1%
Max. Production Capacity25-30 pcs/min
Tube Size16-50MM
Dimension(L*W*H)1600*1090*1500MM
Weight260KG
Remark: For the smallest volume-5g, we need change the Material Tank to a small tank without fees.
 
10.3 Main Part list
Touch screen(HMI) 1 
Frequency transformerVFD-M  220V  0.4Kw1 
PLCDVR32ES1 
Temperature ControllerXMTG-8031/K Grade1Keyang(Zhejiang)
Color SensorR55CG11 
Pneumatic Component   
Low-speed Permanent Magnet Synchronous Motor70TDY4  60rpm 220V1Suzhou
Three phase asynchronous motorYS71241Nantong
HeaterLEISTERLE  30001Leister(Switzerland)
Air PumpXGB /370W   1Shanghai

Final Product
Empty lami-tubes mainly used for packing toothpaste, medicine, body lotion and cream-like daily goods. 
 

 

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