The wash-fill-cap all-in-one machine refers to the complete package blowing, filling, and capping operations on a single device. The single machine completes the innovative packaging technology from preforms to bottled liquid products. The integrated system integrating the trinity solution of bottle blowing, filling and capping reduces the intermediate transfer, empty bottle processing, stacking, and storage processes, reduces the risk of empty bottle pollution, improves packaging hygienic conditions, and improves the entire line of production Efficiency, while the system energy consumption can be greatly reduced, greatly reducing the comprehensive production costs of beverage production enterprises.
Technical parameter:
| Model | LFD8-8-3 | LFD14-12-5 | LFD18-18-6 | LFD24-24-8 | LFD32-32-10 | LFD40-40-12 | LFD50-50-12 |
| Washing No | 8 | 12 | 18 | 24 | 32 | 40 | 50 |
| Filling No | 8 | 12 | 18 | 24 | 32 | 40 | 50 |
| Capping No | 3 | 6 | 6 | 8 | 10 | 12 | 12 |
| Capacity(500ml)BPH | 2000 | 4000 | 7000-8000 | 10000-12000 | 12000-15000 | 15000-18000 | 20000-25000 |
| Power(KW) | 2 | 3.5 | 4 | 4.8 | 7.6 | 8.3 | 9.5 |
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | ||||||
| User Electrical Supply Specification | Voltage:220V,380V,3phase;Frequency:50HZ/60HZ or your requirement | ||||||
| Polyester bottle standard(mm) | bottle diameter φ50-110 ; bottle height 150-340mm | ||||||
| Suitable cap shape | Plastic screw cap | ||||||
 | Washing heads The advanced card bottleneck technology is adopted to wash the bottle mouth, avoiding the contact with the thread mouth, which makes it more sanitary. The bottle conveying is all adopted the card bottleneck technology, changing the bottle shape without adjusting the height, only changing the protective plate related to the bottle body diameter. |
Filling heads Filling adopts liquid cylinder feeding structure, filling valve adopts new high speed and large flow filling valve, the quantification is accurate. |  |
 | Capping heads Screw cap adopts the capping technology introduced from France, the cap manager chooses low position installation and horizontal feed cap. |
LFD series bottled water production line is mainly used in capacity between 200-2000 ml PET bottled water production of different models can provide 2000-36000 bottles per hour of production capacity of the machine will be washing filling sealing various three functions in one body, the whole process of automation, and mineral water, pure water is suitable for PET bottle plastic bottle filling way adopted gravity or micro pressure filling, the filling speed is faster and more stable, so with the output of the machine is higher than the specifications of the machine, more benefitsThis machine adopts the advanced Mitsubishi programmable controller (PLC) to control the automatic operation of the machine, cooperate with the host inverter to make the operation of the equipment more stable and reliable, photoelectric sensor to detect the operation of each part, high degree of automation, easy to operate.
Water Filling Machine Key Features:
1. Integrate Bottling Rinsing, Filling and Capping into one.
2. Including bottle infeed air conveyor, tri-bloc Rinser-Filler-Capper and outfeed conveyor and Cap elevator.
3. All parts that contact the bottle and liquid are made of stainless steel or food grade plastic material
4. Infeed timing screw, indexing star wheel and guider are made from noise-reducing and low-wear plastic.
5. The sturdy base is supported by four feet and is made with stainless steel sheathing secured to the tubular frame.
6. All drive train components located inside machine base to be protected from aggressive environment, extended life, clean and unobstructed cabinet surface.
7. Bottles are rinsed internally and externally, No bottle, No Rinsing.
8. Precise and Accurate GRAVITY filling valves give even filling in all bottles at the same level, No bottle, No filling.
9. Magnetic capping head eliminates over-tightening of caps, No bottle, No capping.
10. PLC control and friendly touch screen HMI interface.
11. Adjustable speed by inverter.
12. Fast and easy changeover to various bottle sizes.
13. Unique design bottle neck suspend system makes bottle move smoothly.
14. Easy to operate, clean and maintain.
Control System:
S/N | Name | Brand | country |
1 | Main motor | ABB | Switzerland |
2 | Inverter | MITSUBISHI | Japan |
3 | PLC | OMRON | Japan |
4 | Touch screen | MITSUBISHI | Japan |
5 | Contactor | SCHNEIDER | France |
6 | Thermo- relay | SCHNEIDER | France |
7 | Air-break switch | SCHNEIDER | France |
8 | Proximity switch | TURCK | USA |
9 | Photoelectric switch | BANNER | USA |
10 | Air circuit system | SMC | Japan |
11 | Water pump | Southern | China |
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Packaging & Shipping:
Factory:
Our Service:
Before the order:
We will make detailed solution for you based on your requirments.
We will send you videos of our products to know more about our machines.
If you are willing to visit our factory,we will pick you up at a nearby airport/station.
After the order:
We will start to produce machines and update the progress.
Our engineer will draw the layout for you.
After-sales service:
Arrange our engineer to your factory to install machines if you need,train your employee until they can operate machines well.
Provide you 2 years warranty with spare parts 2 year free.
24 hours for engineer response (all services part 5days in customer hand by Intl' courier)
FAQ:
Q1:Are you a trading company or a manufacturer ?
A1:We are the manufacturer ,we produce machines ourselves,we can assure the quality.
Q2:What is your advantage?
A2:Competitive price , Excellent technical support ,24h online service
Q3:When can I get my machines after I paid?
A3:We will arrange delivery on time,act according to the contract.
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