YG100 Automatic Eyedrops E-Liquid Filling Machine Capping Machine
why choose our machine /our machine advantage:
Introduce:
The eyedrop monobloc of filling machine(5 in 1) consist of four main units including unscrambler, conveyor, air washer, monobloc of filling plugging and capping unit. The machine is mainly used to accomplish bottle unscrambling, conveying, air washing, dosage discharging, plug & cap placing, The entire production process is protected under laminar flow H14 and aseptic isolation cover, which isolate all working area and keep eyedrops product be filled under aseptic environment. the regional isolation protection to ensure that the eye drops sterile production. The whole machine meet the requirements of GMP version 2010. The production line is also suitable for the production of other similar plastic bottle.
1. Advanced PLC control system, I/O online monitoring, full line is automatically running.Superelevation design of conveyor beyond machine table, make the laminar flow won't return back on the bottle.
2. All parts profile design on machine table is easily cleaned, no hygienic dead corners. Each working station are fully covered under laminar flow unit, full compliance with GMP requirements.
3.Automatic unscrambling unit is streamline designed, both round bottles and flat bottles is suitable to be oriented in this unscrambler without human interference.
4.Aseptic purified air washing bottle, plug and cap, the ion air eliminate the static electricity which attached on the bottle, plug, and cap. Linear bottle indexing device, one way blowing air into bottle inner, the other way suck and exhaust the waste air, ensure the bottle, plug, cap cleanliness without any pollution to working environment.
5.Advanced ceramic piston pump dispensing mechanism, easy and reliable disassembling, cleaning, disinfection and sterilization; Pump is driven by stable mechanism rock arm; Precision bottle indexing device, neck clamping device, ensure filling nozzle right inserting into bottle mouth without any bottle falling down and other abnormal condition happens.
6.Plug vacuum pick and place unit, monobloc design with outer cap pick and placing unit, rotary planet driving system make machine running stably; Capping unit adopt magnetic adjustable torque clutch, suitable to different kinds of cap.
6.Main driving parts of machine adopt low beat gear, rod and rock arm, ensure machine running stable and reliable. Very low noise occur.
7.Key electrical elements, photo sensor, pneumatic components are famous name brand.
2.The equipment running extensive use mechanism, electricity, pneumatic elements integrated PLC control system, improve the stability of the equipment running, and greatly improve the rate of qualified products. With energy efficient inverter, the motor to achieve variable speed, greatly save energy.
3.The extensive use of high-performance POM material contact parts and packaging materials, high temperature, wear-resistant, self-lubricating performance, can effectively reduce the wear and tear of the moving process; reduce the replacement of wearing parts.
4.The device has a switching program. Specifications adjustment adjust some orbital altitude can reduce the human adjustment, cleaning and replacement specifications.
5. Low starting current, starting torque, high power factor of the entire speed range.
2. Has automatic overload protection, the faulty automatic shutdown, the electrical part of the fault in the man-machine interface display.
3.The device has a switching program specifications can be realized adjustments to avoid man-made pollution equipment operating environment, effective aseptic operation Quarantine.
4.Linear action, not disordered laminar flow protection, effective sterile production process.
5.Inverted bottle removed, no bottle shutdown protection, waiting for boot, no plug no cap of substandard products excluded, counting, and before and after the machine automatically interlock protection.
Sample:
why choose our machine /our machine advantage:
- This machine has been to UK Europe big E-Liquids factory .
- Suitable for all kind CBD oil/Vape oil/Liquid oil/eyedrop
- Guarantee 1 year
- Supply free FAT testing
- Supply SAT testing according to customer request.
Introduce:
The eyedrop monobloc of filling machine(5 in 1) consist of four main units including unscrambler, conveyor, air washer, monobloc of filling plugging and capping unit. The machine is mainly used to accomplish bottle unscrambling, conveying, air washing, dosage discharging, plug & cap placing, The entire production process is protected under laminar flow H14 and aseptic isolation cover, which isolate all working area and keep eyedrops product be filled under aseptic environment. the regional isolation protection to ensure that the eye drops sterile production. The whole machine meet the requirements of GMP version 2010. The production line is also suitable for the production of other similar plastic bottle.
System Consist of
- Big bottle storage hopper, automatic unscrambling system
- Bottle conveyor, auto reject bottle fell down system
- Static elimination, bottle air washing system
- Static elimination, plug/cap air washing system
- High Precision ceramic piston pump filling system
- Vacuum suck and auto pick and place plug system
- Auto pick and place cap system
- Constant magnetic torque, rotary screw capping system
- Laminar flow H14 and isolate hood system--option
Main Technical Parameter:
- Bottle used: 5-50ml Eyedrop type plastic bottle
- Production capacity: 80~100bpm
- Filling nozzles: 6
- Bottle air washing heads: 12
- Plug placing heads: 8
- Capping heads: 8
- Filling precision: ≤±1%
- Compressed air required: 15m3/h 0.6~0.8MPa
- Total power: 5kw 380V/220V 50Hz
- Whole machine net weight: 2400kg
- Overall dimension: (LxWxH): 6880x1500x2000mm (Exclude LAF)
1. Advanced PLC control system, I/O online monitoring, full line is automatically running.Superelevation design of conveyor beyond machine table, make the laminar flow won't return back on the bottle.
2. All parts profile design on machine table is easily cleaned, no hygienic dead corners. Each working station are fully covered under laminar flow unit, full compliance with GMP requirements.
3.Automatic unscrambling unit is streamline designed, both round bottles and flat bottles is suitable to be oriented in this unscrambler without human interference.
4.Aseptic purified air washing bottle, plug and cap, the ion air eliminate the static electricity which attached on the bottle, plug, and cap. Linear bottle indexing device, one way blowing air into bottle inner, the other way suck and exhaust the waste air, ensure the bottle, plug, cap cleanliness without any pollution to working environment.
5.Advanced ceramic piston pump dispensing mechanism, easy and reliable disassembling, cleaning, disinfection and sterilization; Pump is driven by stable mechanism rock arm; Precision bottle indexing device, neck clamping device, ensure filling nozzle right inserting into bottle mouth without any bottle falling down and other abnormal condition happens.
6.Plug vacuum pick and place unit, monobloc design with outer cap pick and placing unit, rotary planet driving system make machine running stably; Capping unit adopt magnetic adjustable torque clutch, suitable to different kinds of cap.
6.Main driving parts of machine adopt low beat gear, rod and rock arm, ensure machine running stable and reliable. Very low noise occur.
7.Key electrical elements, photo sensor, pneumatic components are famous name brand.
Efficient Energy-Saving Effect
1. Unique unscramble bottle, washing, filling, plug, cap on multi-function equipment design, the production line occupy small space, minimizing the purification space, greatly reduce the cost of production.2.The equipment running extensive use mechanism, electricity, pneumatic elements integrated PLC control system, improve the stability of the equipment running, and greatly improve the rate of qualified products. With energy efficient inverter, the motor to achieve variable speed, greatly save energy.
3.The extensive use of high-performance POM material contact parts and packaging materials, high temperature, wear-resistant, self-lubricating performance, can effectively reduce the wear and tear of the moving process; reduce the replacement of wearing parts.
4.The device has a switching program. Specifications adjustment adjust some orbital altitude can reduce the human adjustment, cleaning and replacement specifications.
5. Low starting current, starting torque, high power factor of the entire speed range.
Safe, reliable, trustworthy products
1. As a result of the machine, electric, air-integrated PLC control system, run safe and reliable, low failure rate, operation and maintenance costs low.2. Has automatic overload protection, the faulty automatic shutdown, the electrical part of the fault in the man-machine interface display.
3.The device has a switching program specifications can be realized adjustments to avoid man-made pollution equipment operating environment, effective aseptic operation Quarantine.
4.Linear action, not disordered laminar flow protection, effective sterile production process.
5.Inverted bottle removed, no bottle shutdown protection, waiting for boot, no plug no cap of substandard products excluded, counting, and before and after the machine automatically interlock protection.
Sample: